High Purity Quartz Sand - A Complete Guide On Uses And Procurement
Quartz Sand is manufactured by crushing Quartzite. It is a siliceous rock found in natural resources of quartz sandstone, vein quartz, and quartz shale.
The natural ore deposits of Quartzite are located in the following countries of the world.
- Ukraine
- The USA
- Canada
- Brazil
- China
- Russia
In India, quartzite deposits are available in the northern state of Himachal Pradesh.
Natural Quartz deposits in India are also available in the states of
- Rajasthan
- Andhra Pradesh
- Haryana
- Tamil Nadu
The production of high-purity quartz sand is for top-of-the-line technological applications. It is necessary for industries like solar plants, electronics and electrical manufacturing, semiconductors, optical fibers, and lighting.
It is also commonly referred to as silica sand, silicon powder, and silicon dioxide powder.
How To Get It - Main Sources
Quartz is a natural resource that is available in mines. It is procured through the mining of natural ores.
Quartz sand manufacturing companies are engaged in the processing of natural ores. They create a wide range of products to be used for various industrial manufacturing purposes.
A quartz sand manufacturer will undertake several stages of processing the raw quartzite after procuring it as a raw source. The company will also take responsibility as a supplier to various industrial and production zones.
Uses
A broad range of industries uses quartz within their manufacturing process. They are as follows.
- The glass manufacturing industry.
- Electrical and electronic manufacturing.
- Chemical industrial applications.
- Metal casting and metal production industries.
- Oil and gas recovery plants.
- Water filtration and treatment plants.
- Construction companies
- Paint and coating products manufacturing.
Silica sand plays a vital role in any industry that requires sand; the high melting point of silica sand makes it a crucial raw material.
How Is Quartz Sand Manufactured?
Quartzite is processed through several stages to achieve the desired result.
There are four stages of processing required to achieve high-purity quartz sand. Each process has certain sub-processes to create a pure quartz powder form.
1. Quartz sand preparation process
Under the first stage of processing, there are four steps to achieve the processing.
- Crushing And Sieving This method grinds the raw ore through heavy jaw crusher machines to achieve a coarse and broken material. It is further crushed to make a fine powder.
- Calcination and water quenching In his process, the quartz is out through calcination at a high temperature. It is instantly sent through cold water for rapid cooling. This process removes water bubbles present in the particles.
- Grinding and fine crushing This process achieves a high-purity sand formation of the quartz material.
2. Quartz sand pre-beneficiation process
- Washing and desliming The quartz particles are further separated by removing the clay particles.
- Scrubbing It is a high-speed machine process that removes all types of impurities from the quartz particles. It is an impurity removal process in which adequate agents are added to the scrubbing machine.
3. Quartz sand beneficiation process
- Gravity separation Gravity separation machines are useful to separate the quartz particles from the gangue materials. These are spiral chutes and shaking tables, which are effective for removing impurities and separating fine quartz ore particles.
- Magnetic separation This process separates impurities that have iron content. Magnetic machines can remove minerals like hematite, biotite, magnetite, and limonite.
- Flotation This method removes impurities from mica, feldspar, and quartz particles containing iron-bearing minerals.
4. Quartz sand deep purification process
- High-temperature chlorination With a high-temperature exposure, the impurities in the quartz particles are exposed on its surface. the presence of metal oxide impurities undergoes chlorination induced by a chlorine agent under high temperatures. Impurities within the crystal lattice are effectively removed by chlorination.
- Acid leaching An acid combination of HCl and HF is used for soaking the quartz for about six days. This is effective in removing acid-soluble metal oxides and certain silicate minerals. It is significant to achieve high-purity quartz through a cleansing and purification process of acid leaching.
Indian Manufacturing Companies
Indian companies like Shri Vinayak Industries have successfully forayed into the market as quartz sand manufacturer and suppliers.
Shri Vinayak Industries manufactures a wide range of quartz products for client companies. To match the highest standards of international quality, they have in-house quality control and management to ensure the best products leave the manufacturing center.
The core work areas include
- Quartz sand manufacturer.
- Quartz sand supplier.
- Export to various countries of the world.
The company has a state of art infrastructure setup, built to fulfill large-scale production, research, and analysis labs, quality testing, and packaging of our product range.
Products Range
The product range includes the following.
- quartz grit
- quartz powder
- quartz granules
- silica quartz sand
- silica sand
- quartz silica flour
- ramming mass
- talc powder
- feldspar powder
- dolomite powder
- calcium carbonate
- mica powder
- calcium carbonate
Since its inception in 2003, the company has successfully ventured into several spheres of Quartz manufacturing and supplying.
To facilitate smooth operations, the qualified and trained in-house team of professionals looks into every aspect of the production.
How To Securing International Markets
For any Indian company, just like Shri Vinayak Industries, the next big step forward would be to secure international markets for their products. Exports of quartz can open a new avenue of business for a company.
However, to successfully gain a foothold in the international market as a quartz sand manufacturer, a company should have the following qualities.
- Manufacture of high-quality products range.
- Proven product quality.
- In-house teams of skilled and qualified professionals.
- Research and development within the company.
- Quality control teams.
- Robust distribution network.
- Timely deliveries and supply network.
- Committed and timely supply deliveries.
- Honest business approach and ethical policies.
- Good infrastructure management.
- Honest and ethical human resource management.
These are some of the aspects seen in the management and production system of Shree Vinayak Industries. It has helped them greatly to achieve success in the international market and gain a strong business alliance with international partners.
Ensuring Product Quality
Shri Vinayak Industries has been consistently ensuring a high standard of product quality that has earned them a reputation as a reliable quartz sand supplier.
- Checking product reactions to other chemicals.
- Ensuring a high level of secure packaging.
- Following international guidelines for user safety norms.
- Evaluating the shelf life of their products.
Conclusion
The success of Shree Vinayak Industries as a quartz sand supplier and the manufacturer has come after a systematic investment in infrastructure and quality control processing to achieve high-purity quartz sand. It has helped to earn a reputation for the brand in domestic and the international market.
You can contact the company at svindustries.india@gmail.com or info@quartzpowdermanufacturers.com to know more about the company and its range of quality products.
